Surface Modification Of Tungsten Carbide Cobalt By Electrical Discharge Coating With Quarry Dust Powder: An Optimisation Study

Liew, Pay Jun and Yap, Ching Yee (2020) Surface Modification Of Tungsten Carbide Cobalt By Electrical Discharge Coating With Quarry Dust Powder: An Optimisation Study. Materials Research Express, 7 (10). pp. 1-14. ISSN 2053-1591

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Abstract

In this paper, quarry dust was reused as a coating material on tungsten carbide cobalt (WC-Co) via electrical discharge coating (EDC). Before the EDC process, the quarry dust was mixed well with low smell kerosene oil and surfactant Span 85 to produce a new formulation of dielectric fluid. Response surface methodology was used to investigate the effect of EDC parameters, namely peak current (Ip, 3-5 A) and pulse on time (Ton, 100-300 μs) on the characteristics of the coating surface, including its Vickers micro-hardness, surface roughness and coating layer thickness. Results showed that an increment in Ip and Ton increased the Vickers micro-hardness and coating layer thickness yet decreased the surface finish. The optimum parameters for achieving a hard surface, thick coating layer and low surface roughness are Ip = 4 A and Ton = 341 μs. The established RSM model was in reasonable agreement with the experimental outcomes, and these findings could be useful in the cutting tools, moulds and dies industries for surface modification purposes.

Item Type:	Article
Uncontrolled Keywords:	Electrical discharge coating (EDC), Quarry dust, Response surface methodology (RSM), Surface modification, Tungsten carbide cobalt
Divisions:	Faculty of Manufacturing Engineering
Depositing User:	Sabariah Ismail
Date Deposited:	22 Sep 2021 13:13
Last Modified:	22 Sep 2021 13:13
URI:	http://eprints.utem.edu.my/id/eprint/25290
Statistic Details:	View Download Statistic

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