Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry

Nur Qurratul Ain, Adanan (2016) Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry. Masters thesis, Universiti Teknikal Malaysia Melaka.

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Abstract

This report is about a case study of quality improvement in haberdashery industry through integration of six-sigma and Kaizen approach.This researched is conducted due to the unsatisfactory of the quality performance of the product that causes the customer complaint and quality issues.In order to survive and be able to provide customers with good products,manufacturing organizations are required to ensure that their processes are continuously monitored and product quality is improved.The turnaround has to take due to internal changes to decrease waste and increase product quality.This is accomplished by using the quality control as a tool to aid manufacturing.So,an analysis and improvement has been taken for the quality improvement of the selected product of this case study.The quality control method applied in the chosen company is by sample inspection where they assume all the parts produce from the machine are exactly the same as the target requirement.Consequently,a clear understanding regarding the problem of this case study is deeply analyse using ANOVA regression analysis and Ishikawa diagram.By applying Kaizen approach of quality improvement through DMAIC approach,it can assist the enhancement and evacuation of quality issues in this company and decrease the lost where the quality performance is improved by 92% for hard steel ball pin and 75% for stainless steel ball pin with no implication cost.The study is indeed very useful to the company because the approach is a very e ffective tool, where it can continuously improve the quality performance of products.

Item Type: Thesis (Masters)
Uncontrolled Keywords: Manufacturing process -- Quality control,Quality of products,Assembly-line method -- Data processing
Subjects: T Technology > T Technology (General)
T Technology > TS Manufactures
Divisions: Library > Tesis > FKP
Depositing User: Mohd. Nazir Taib
Date Deposited: 03 Apr 2018 03:55
Last Modified: 03 Apr 2018 04:15
URI: http://eprints.utem.edu.my/id/eprint/20538
Statistic Details: View Download Statistic

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